Gearbox Aisin AW81-40LS

The Aisin AW81-40LS 4-speed automatic transmission was produced from 2002 to 2020 and was installed in numerous Chevrolet Lacetti clones, such as the Daewoo Nubira and Buick Excelle. This transmission is rare, as it was installed in Asian-spec models.

Specifications

Type automatic transmission
Number of gears 4
Type of drive front
Engine volume, l up to 1.6
Torque output, Nm up to 150
Recommended oil Toyota ATF Type T-IV
Oil capacity, liter 5.6
Partial replacement, liter 2.5
Maintenance every 60 000 km
Gearbox lifespan, km ~300 000 km
Weight, kg 60

Gear ratios Aisin AW81-40LS

Using the example of a 2007 Chevrolet Lacetti with a 1.6 liter engine:

Main 3.836
1st 2.875
2nd 1.568
3rd 1.000
4th 0.697
Reverse 2.300

Using

The transmission was installed on:

  • Buick Excelle 1 (J200) in 2003 – 2016
  • Chevrolet Lacetti 1 (J200) in 2004 – 2013
  • Chevrolet Optra 1 (J200) in 2004 – 2019
  • Daewoo Lacetti 1 (J200) in 2002 – 2009
  • Daewoo Nubira 2 (J200) in 2002 – 2009

Disadvantages of the Aisin AW81-40LS gearbox

  • This is a fairly reliable transmission, but its service life is highly dependent on operating conditions;
  • Frequent abrupt starts wear out the linear pressure solenoid in the valve body;
  • Then the oil pressure in the system drops, and the clutch packs begin to burn;
  • After 200,000 km, the oil pump seal often leaks, which doesn’t improve service life;
  • The thrust bearing housing also sometimes slips due to weakening of its locking mechanism;
  • The short-lived plastic speedometer drive gear is also criticized on forums;
  • Wear of the Teflon rings in the rear cover is typical for all automatic transmissions in this line.
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