Gearbox Aisin TG-81SD

Gearbox Aisin TG-81SD
Type
8-speed automatic
Drive
AWD
Torque
up to 650 Nm
Engine size
up to 2.0 L
Oil capacity
7.0 LToyota ATF WS
Lifespan
~300 000 km

The 8-speed automatic transmission Aisin TG-81SD or AWF8G55 has been produced since 2015 and is installed on the most powerful Volvo models, including hybrid modifications T8 TwinEngine. Such a transmission holds the total torque of the classic internal combustion engine and electric motor up to 650 Nm.

Specifications

Production years since 2015
Type automatic transmission
Number of gears 8
Type of drive all wheel
Engine volume, l up to 2.0
Torque output, Nm up to 650
Recommended oil Toyota ATF WS
Oil capacity, liter 7.0
Partial replacement, liter 4.0
Maintenance every 60 000 km
Gearbox lifespan, km ~300 000
Weight, kg 98

Gear ratios Aisin TG-81SD

Using the example of a Volvo XC90 T8 2020 with a 2.0 liter engine:

Main 3.329
1st 5.250
2nd 3.029
3rd 1.950
4th 1.457
5th 1.221
6th 1.000
7th 0.809
8th 0.673
Reverse 4.015

Using

The transmission was installed on:

  • Volvo S60 III (224), S90 II (234), V60 II (225), V90 2, XC60 II (246), XC90 II (256).

Disadvantages of the Aisin TG-81SD gearbox

  • This is a reliable hydromechanical automatic transmission, but it is very sensitive to oil purity.
  • The gearbox hydraulic unit quickly becomes clogged with wear products from the torque converter lock-up clutch.
  • The remaining problems with the automatic transmission are related to overheating, the heat exchanger is clearly too small here.
  • Plastic and Teflon parts of the transmission quickly wear out from high temperatures.
  • Then the lubrication pressure in the system decreases and the clutches in the packs begin to burn.

Frequently asked questions about the Aisin TG-81SD

What type of transmission is the Aisin TG-81SD?

The Aisin TG-81SD is an 8-speed automatic transmission for all-wheel drive cars.

When was the Aisin TG-81SD produced?

The Aisin TG-81SD has been produced since 2015.

How much torque can the Aisin TG-81SD handle?

The Aisin TG-81SD is designed for torque up to 650 Nm and engines up to 2.0 liters.

How much oil does the Aisin TG-81SD take and which one?

The Aisin TG-81SD takes 7.0 liters of oil (4.0 liters for a partial change). Recommended oil: Toyota ATF WS.

How often should the Aisin TG-81SD be serviced?

Recommended service interval: every 60 000 km.

How long does the Aisin TG-81SD last?

With proper maintenance, the Aisin TG-81SD typically lasts about 300 000 km.

How much does the Aisin TG-81SD weigh?

The Aisin TG-81SD weighs about 98 kg.

What are the gear ratios of the Aisin TG-81SD?

Using the example of a Volvo XC90 T8 2020 with a 2.0 liter engine: final drive 3.329, 1st 5.250, 2nd 3.029, 3rd 1.950, 4th 1.457, 5th 1.221, 6th 1.000, 7th 0.809, 8th 0.673, reverse 4.015.

What cars was the Aisin TG-81SD installed on?

Volvo S60 III (224), S90 II (234), V60 II (225), V90 2, XC60 II (246), XC90 II (256).

What are the common problems of the Aisin TG-81SD?

This is a reliable hydromechanical automatic transmission, but it is very sensitive to oil purity. The gearbox hydraulic unit quickly becomes clogged with wear products from the torque converter lock-up clutch. All known problems.

El Guardiola
Author
El Guardiola

Doctor of Technical Sciences, former engineer at the Volkswagen plant in Chattanooga, Tennessee (10 years of experience), holder of certificates and patents for inventions, author of a training manual for employees of the Volkswagen Group of America.
I consider the automotive transmission to be one of the most ingenious mechanisms in a car and I want to provide information about gearboxes to a wide range of car owners.

The most complete catalog of car transmissions: specifications, gear ratios, oil capacity, typical problems and lifespan of automatic, CVT, DCT and manual gearboxes.

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