Gearbox Aisin TS-40SN

The Aisin TS40-SN 4-speed automatic transmission has been assembled at a plant in China since 2010 and is installed in popular local models such as the Dongfeng S30 and Changan CS35. This automatic transmission was installed in Asian-spec Toyota Vitz, Yaris, and Vios models under the designation U442E.

Specifications

Type automatic transmission
Number of gears 4
Type of drive front
Engine volume, l up to 1.6
Torque output, Nm up to 130
Recommended oil Aisin ATF AW-1
Oil capacity, liter 4.8
Partial replacement, liter 2.5
Maintenance every 60 000 km
Gearbox lifespan, km ~250 000 km
Weight, kg 54

Gear ratios Aisin TS-40SN

Using the example of the 2015 Changan CS35 with a 1.6 liter engine:

Main 4.277
1st 2.875
2nd 1.568
3rd 1.000
4th 0.697
Reverse 2.300

Using

The transmission was installed on:

  • Changan CS35 I (S101) in 2012 – 2022
  • Changan Eado 1 (C201) in 2012 – 2018
  • Chevrolet Spark 3 (M300) in 2010 – 2023
  • Dongfeng H30 Cross I (BF) in 2010 – 2017
  • Dongfeng S30 I (BF) in 2009 – 2017
  • Ravon R2 1 (M300) in 2016 – 2020
  • Toyota Etios 1 (AK10) in 2012 – 2021
  • Toyota Vios 3 (XP150) in 2013 – 2016
  • Toyota Vitz 3 (XP130) in 2010 – 2017
  • Toyota Yaris 3 (XP130) in 2011 – 2016

Disadvantages of the Aisin TS-40SN gearbox

  • The gear selector on the automatic transmission used to constantly break in the early years, but that was later fixed;
  • And now the most common problem is the main thrust bearing slipping;
  • It slips due to a loose locking pin, and then the vibrations destroy the planetary gear;
  • Also, at high mileage, the oil pump seal often leaks, which is dangerous for the transmission;
  • A well-known problem with the rear cover is inherited from the U-series automatic transmissions.
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