Gearbox Fiat Dualogic

The Fiat Dualogic 5-speed robotic transmission has been assembled by the company since 2003 and is installed in the Fiat 500, Idea, Panda, and Punto. This robotic transmission is based on the C510, C514, and C530 5-speed manual transmissions. A 6-speed version based on the M20 manual transmission was created for the Fiorino model, and the M32 for the Bravo II.

Specifications

Type single-disc robotic transmission
Number of gears 5
6
Type of drive front
Engine volume, l up to 2.0
up to 2.4
Torque output, Nm up to 300
up to 320
Recommended oil SAE 75W-85
0.7 liters of Tutela CS Speed ​​in the hydraulic system
Oil capacity, liter 2.0 – 2.5
2.5
Partial replacement, liter 1.6 – 1.9
1.9
Maintenance every 60 000 km
Gearbox lifespan, km ~250 000 km
Weight, kg 58 – 72

Gear ratios Fiat Dualogic

Using the example of a 2010 Fiat 500 with a 1.2 liter engine:

Main 3.44
1st 3.909
2nd 2.158
3rd 1.480
4th 1.121
5th 0.897
Reverse 3.818

Using

The transmission was installed on:

  • Fiat 500 II (312) in 2007 – 2020
  • Fiat 500L I (351) in 2012 – 2022
  • Fiat Bravo II (198) in 2007 – 2011
  • Fiat Doblo II (263) in 2010 – 2015
  • Fiat Fiorino III (225) in 2007 – 2014
  • Fiat Grande Punto I (199) in 2005 – 2012
  • Fiat Idea I (350) in 2004 – 2012
  • Fiat Linea I (323) in 2007 – 2018
  • Fiat Panda II (169) in 2003 – 2010
  • Fiat Panda III (319) in 2011 – 2018
  • Fiat Palio II (326) in 2011 – 2018
  • Fiat Punto II (188) in 2003 – 2007
  • Fiat Siena II (326) in 2012 – 2022
  • Fiat Uno II (327) in 2010 – 2021
  • Lancia Delta III (844) in 2008 – 2011
  • Lancia Musa I (350) in 2005 – 2012
  • Lancia Ypsilon II (846) in 2003 – 2011
  • Lancia Ypsilon III (846) in 2011 – 2018

Disadvantages of the Fiat Dualogic gearbox

  • The main problem with this robotic transmission is constant leaks in the hydraulic control system;
  • And the rubber seals wear out especially quickly when used in cold weather;
  • And as soon as the pressure in the system drops, the electric motor burns out from the increased work;
  • The clutch release valve stem is the transmission’s weak point; it wears out quickly;
  • All other transmission malfunctions are associated with various sensor failures;
  • Six-speed versions based on the M20/M32 are known for their poor bearing life.
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