Gearbox Aisin AW60-41SN

The Aisin AW60-41SN 4-speed automatic transmission was produced at a plant in Japan from 1998 to 2010 and was installed in Suzuki Aerio sedans and station wagons paired with the 1.8-liter M18A engine. In Opel vehicles, this transmission is known under its own designation, the AF17.

Specifications

Type automatic transmission
Number of gears 4
Type of drive front / all wheel
Engine volume, l up to 1.8
Torque output, Nm up to 175
Recommended oil Toyota ATF Type T-IV
since 2006 Toyota ATF WS
Oil capacity, liter 7.2
Partial replacement, liter 4.0
Maintenance every 60 000 km
Gearbox lifespan, km ~300 000 km
Weight, kg 67

Gear ratios Aisin AW60-41SN

Using the example of a 2005 Suzuki Aerio with a 1.8 liter engine:

Main 3.853
1st 2.807
2nd 1.479
3rd 1.000
4th 0.734
Reverse 2.769

Using

The transmission was installed on:

  • Opel Astra G (T98) in 1998 – 2009
  • Opel Astra H (A04) in 2004 – 2010
  • Opel Vectra B (J96) in 2000 – 2002
  • Opel Zafira A (T98) in 1999 – 2005
  • Suzuki Aerio 1 (ER) in 2001 – 2007

Disadvantages of the Aisin AW60-41SN gearbox

  • This is a fairly reliable automatic transmission, but its service life is highly dependent on operating conditions;
  • A sedate owner who changes the oil regularly can expect the transmission to last 300,000 km;
  • However, aggressive driving can quickly wear out the torque converter lockup clutch;
  • This dirt then clogs the valve body, causing jerking and pulsating shifts;
  • Furthermore, shaft vibrations can cause the oil pump bushing to break, leading to oil leaks;
  • The planetary gear in this transmission is sensitive to significant drops in oil levels;
  • Also, at high mileage, the input/output speed sensors and wiring are replaced.
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