Gearbox Audi DL501

Gearbox Audi DL501
Type
7-speed robotic
Drive
AWD
Torque
up to 550 Nm
Engine size
up to 4.2 L
Oil capacity
4.5–7.5 LG052 529 A2 + G055 532 A2
Lifespan
~300 000 km

The 7-speed preselective robotic transmission Audi DL501 or 0B5 has been produced by the company since 2008 and is installed on all-wheel drive versions of such models as A4, A6, A7, Q5, as well as Porsche Macan. This robotic gearbox with a pair of wet clutches is designed for longitudinally mounted engines.

DSG-7 family: DQ200, DQ381, DQ500, DL382, DL501.

Specifications

Production years since 2008
Type robotic transmission
Number of gears 7
Type of drive all wheel
Engine volume, l up to 4.2
Torque output, Nm up to 550 (600)
Recommended oil G052 529 A2 + G055 532 A2
Oil capacity, liter 7.5 + 4.5
Partial replacement, liter 6.5 – 4.0
Maintenance every 60 000 km
Gearbox lifespan, km ~300 000
Weight, kg 128

In 2008, VW engineers developed a new dual-clutch, wet-clutch, preselective robotic transmission designed for longitudinally mounted models with torque up to 550 Nm. The transmission features a separate oil circuit: one for the mechanical component, and the other for the electronic-hydraulic transmission control system and the dual clutch unit. In 2010, a reinforced version of the transmission was released for V6 diesel engines with a torque of 600 Nm.

Gear ratios Audi DL501

Using the example of a Audi A7 2012 with a 3.0 TSI engine:

Main 4.093
1st 3.692
2nd 2.150
3rd 1.406
4th 1.025
5th 0.787
6th 0.625
7th 0.519
Reverse 2.944

Using

The transmission was installed on:

  • Audi A4 B8 (8K) in 2008 – 2015;
  • Audi A4 B8 Allroad (8KH) in 2009 – 2016;
  • Audi A5 1 (8T) in 2008 – 2016;
  • Audi A6 C7 (4G) in 2011 – 2018;
  • Audi A6 C7 Allroad (4GH) in 2012 – 2014;
  • Audi A7 C7 (4G) in 2010 – 2018;
  • Audi Q5 1 (8R) in 2008 – 2017;
  • Porsche Macan 1 (95B) in 2014 – …

Disadvantages of the Audi DL501 gearbox

  • The dual clutch unit and mechatronics of this robotic transmission share a single oil circuit, so the valve body valves wear out very quickly due to clutch wear products. Change the oil in automatic component as often as possible; this significantly increases its service life.
  • The second most common problem with this transmission is regular electrical failures: the RPM sensor module and gear position sensor most often fail. Failure of the fork travel sensor is also common, requiring replacement of the entire control board.
  • The mechanical component in this transmission is reliable, and problems occur after 200,000 km. The front support bearing of the clutch wears out most quickly, then its seat in the cover breaks, causing play. Then the bearing starts to spin.
  • Failures of the ejector pump for clutch cooling are also common. The additional oil drain can also break, causing the clutch to overheat. Often, when replacing the clutch, it is necessary to replace the worn dual-mass flywheel as well.

Frequently asked questions about the Audi DL501

What type of transmission is the Audi DL501?

The Audi DL501 is a 7-speed robotic transmission for all-wheel drive cars.

When was the Audi DL501 produced?

The Audi DL501 has been produced since 2008.

How much torque can the Audi DL501 handle?

Maximum torque, Nm: up to 550 (600). It is used with engines up to 4.2 liters.

How much oil does the Audi DL501 take and which one?

Oil capacity, liters: 7.5 + 4.5. Partial replacement, liters: 6.5 - 4.0. Recommended oil: G052 529 A2 + G055 532 A2.

How often should the Audi DL501 be serviced?

Recommended service interval: every 60 000 km.

How long does the Audi DL501 last?

With proper maintenance, the Audi DL501 typically lasts about 300 000 km.

How much does the Audi DL501 weigh?

The Audi DL501 weighs about 128 kg.

What are the gear ratios of the Audi DL501?

Using the example of a Audi A7 2012 with a 3.0 TSI engine: final drive 4.093, 1st 3.692, 2nd 2.150, 3rd 1.406, 4th 1.025, 5th 0.787, 6th 0.625, 7th 0.519, reverse 2.944.

What cars was the Audi DL501 installed on?

Audi A4 B8 (8K) in 2008 - 2015; Audi A4 B8 Allroad (8KH) in 2009 - 2016; Audi A5 1 (8T) in 2008 - 2016; Audi A6 C7 (4G) in 2011 - 2018; Audi A6 C7 Allroad (4GH) in 2012 - 2014; Audi A7 C7 (4G) in 2010 - 2018 and 2 more (see the full list above).

What are the common problems of the Audi DL501?

The dual clutch unit and mechatronics of this robotic transmission share a single oil circuit, so the valve body valves wear out very quickly due to clutch wear products. Change the oil in automatic component as often as possible; this significantly increases its service life. The second most common problem with this transmission is regular electrical failures: the RPM sensor module and gear position sensor most often fail. Failure of the fork travel sensor is also common, requiring replacement of the entire control board. All known problems.

What gearboxes are related to the Audi DL501?

DSG-7 family: DQ200, DQ381, DQ500, DL382, DL501.

El Guardiola
Author
El Guardiola

Doctor of Technical Sciences, former engineer at the Volkswagen plant in Chattanooga, Tennessee (10 years of experience), holder of certificates and patents for inventions, author of a training manual for employees of the Volkswagen Group of America.
I consider the automotive transmission to be one of the most ingenious mechanisms in a car and I want to provide information about gearboxes to a wide range of car owners.

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